Cable Assembly – Defined and Uses

Cable Assembly

A cable assembly is a collection of cables or wires that sends electrical signals or power. By putting the cables together, the cable assembly can prevent a disruption of signal that could be caused by various factors – such as vibration, liquid, heat, or electrical shorts.

Have you ever tried to define cable assembly? It’s not easy. The best definition we can give you is this: a cable assembly is a collection of bound wires that diminish the change an electrical signal will be disrupted.

cable assembly

A cable assembly can be put together using a variety of casings. Regardless of the type, it’s there to ensure that your power connector run at peak efficiency.  How do they do this? It’s a bit of a process.

  1. They are designed according to exacting size and power requirements
  2. This is translated into a diagram
  3. The wires are cut to length
  4. They are printed for ease of identification
  5. The wires are stripped (this exposes the metal and makes it easier to assemble)
  6. The cable assembly is then bundled and clamped
  7. It’s finished with protective sleeves

This process is noramlly done by hand due to the exacting needs at various stages of production.

Once the cable assembly is ready, expert technicians will test the finished product. If the cable assembly doesn’t do well during the test, it’s thrown out.

A cable assembly is important to many different types of industries, including aerospace, industrial applications, the military, and rail systems.

But what do cable assemblies do? In short, they protect clusters of wires and make them more efficient. They minimize the amount of space a bunch of wires takes up and also makes them less vulnerable to corruption.

Harness and cable assemblies are important to a variety of different industries including aerospace, datacom/telecom, industrial, medical, military/defense, and transit/rail applications.